Preview

Alternative Energy and Ecology (ISJAEE)

Advanced search
Open Access Open Access  Restricted Access Subscription or Fee Access

The general plan of the metallurgical enterprise based on the technology of liquid phase reduction of iron

https://doi.org/10.15518/isjaee.2026.01.195-211

Abstract

The paper presents the results of the development of technical solutions for the technology of liquid-phase reduction of iron and continuous steel production aimed at creating energy-efficient metallurgical production.

The main purpose of this work is to develop a comprehensive technology for the continuous production of hot-rolled sheet based on an innovative continuous-acting steelmaking unit (hereinafter SAND), which is based on the principle of liquid-phase reduction of iron. The main task is to create a technology for off-domain continuous reduction of iron with a carbon-hydrogen mixture by purging with natural gas, which makes it possible to maximize the use of fuel energy.

Based on the installation being developed, a master plan with the location of the main equipment is proposed. It takes into account the logistics of material flows when creating a new metallurgical enterprise. Special attention is paid to the development of recycling systems for secondary energy resources and the analysis of environmental performance indicators of the process.

The scientific and practical significance of the study is confirmed by the technical feasibility of introducing alternative steel production technologies, demonstrating a significant reduction in greenhouse gas emissions compared with aglocoxodomain technology, as well as the prospects for increasing the competitiveness of metallurgical production. The results obtained can serve as a basis for the development of a feasibility study for the design of an industrial installation.

About the Authors

K. V. Strogonov
Federal State Budgetary Educational Institution of Higher Education «National Research University «MPEI» National Research University «Moscow Power Engineering Institute»
Russian Federation

Strogonov Konstantin Vladimirovich, Candidate of Technical Sciences, Associate Professor of the Department of Innovative Technologies of High-Tech Industries at the National Research University «MPEI»

111250, Moscow, Krasnokazarmennaya, 17, build. 1



N. A. Shalygin
Federal State Budgetary Educational Institution of Higher Education «National Research University «MPEI» National Research University «Moscow Power Engineering Institute»
Russian Federation

Shalygin Nikita Alexandrovich, student

111250, Moscow, Krasnokazarmennaya, 17, build. 1



D. D. Lvov
Federal State Budgetary Educational Institution of Higher Education «National Research University «MPEI» National Research University «Moscow Power Engineering Institute»
Russian Federation

Lvov Dmitry Dmitrievich, postgraduate student, assistant and 1st category engineer of the Department of Innovative Technologies of Science-Intensive Industries (ITNO), research engineer, Research Department «Development of scientific foundations and general technical solutions for creating a technology for determining the destruction of iron and continuous production of steel sheets»

111250, Moscow, Krasnokazarmennaya, 17, build. 1



V. A. Murashov
Federal State Budgetary Educational Institution of Higher Education «National Research University «MPEI» National Research University «Moscow Power Engineering Institute»
Russian Federation

Murashov Viacheslav Andreevich, Engineer of the Department of Innovative Technologies of High-tech Industries 

111250, Moscow, Krasnokazarmennaya, 17, build. 1



A. D. Sychev
Federal State Budgetary Educational Institution of Higher Education «National Research University «MPEI» National Research University «Moscow Power Engineering Institute»
Russian Federation

Sychev Alexander Denisovich, student

111250, Moscow, Krasnokazarmennaya, 17, build. 1



References

1. Lang, S. Circored fine ore direct reduction plus DRI smelting: proven technologies for the transition towards green steel / S. Lang, T. Haimi, M. Köpf // REWAS 2022: Energy Technologies and CO2 Management (Volume II). – Cham: Springer International Publishing, 2022. – Pp. 61-71.

2. Войнов О. Ю., Лисиенко В. Г., Чесноков Ю. Н., Лаптева А. В. Сравнение энергозатрат в современных технологиях производства стали // Материалы Международной научно-практической конференции студентов, аспирантов и молодых ученых, посвященной памяти профессора Данилова Н. И. (1945-2015) – Даниловских чтений. Министерство образования и науки Российской Федерации, Уральский федеральный университет имени первого Президента России Б. Н. Ельцина. – 2017 г. – 127-131 стр.

3. Yang, Ling-zhi, et al. A review on production and application of direct reduced iron in gas-based shaft furnace-electric arc furnace route: LZ Yang et al. // Journal of Iron and Steel Research International 32.3. 2025: 485-518.

4. Wang, C., Walsh, S. D., Weng, Z., Haynes, M. W., Summerfield, D., & Feitz, A. Green steel: Synergies between the Australian iron ore industry and the production of green hydrogen // International Journal of Hydrogen Energy. – 2023; 48(83):32277-32293.

5. Anderson T. R., Hawkins E., Jones P. D. CO2, the greenhouse effect and global warming: from the pioneering work of Arrhenius and Callendar to today’s Earth System Models // Endeavour. – 2016. – Vol. 40, no. 3. pp. 178-187. DOI: 10.1016/j.endeavour.2016.07.002.

6. Khodosov, I. E. Development and research of processes for producing metallized materials using the Kuzbass raw material base: Abstract of Cand. Sci. (Eng.) diss. Siberian State Industrial University. – Novokuznetsk, 2016. – 22 p.

7. Ekwurzel, B., Boneham, J., Dalton, M., Heede, R., Mera, R., Allen, M., Frumhoff, P. The rise in global atmospheric CO₂, surface temperature, and sea level from emissions traced to major carbon producers // Climatic Change. – 2017. – Vol. 144, No. 4. – Pp. 579-590.

8. Danilov, N. I., Shchelokov, Ya. M. Fundamentals of energy saving. – Yekaterinburg: Ural State Technical University (UGTU UPI), 2006. – 564 p.

9. Gordon Y., Kumar S., Freislich M., Yaroshenko Yu. Comparative evaluation of energy efficiency and GHG emissions for alternate iron-and steelmaking process technologies. The creative heritage of V. E. Grum-Grzhimailo: history, current state, future. Ekaterinburg, Ural Federal University. – 2014. – Pp. 50-59.

10. Crippa M. et al. CO2 emissions of all world countries // JRC Science for Policy Report, European Commission, EUR. – 2022. – Vol. 31182.

11. Пат. № 2815145 РФ Агрегат восстановления железа / Строгонов К. В., Львов Д. Д., Борисов А. А.; заявитель и патентообладатель ФГБОУ ВО «НИУ «МЭИ». – № 2023117098; опубл. 11.03.2024, Бюлл. № 8.

12. Строгонов, К. В. К вопросу о численном моделировании процесса барботажа расплава углеродводородной смесью в реакторе жидкофазного восстановления / К. В. Строгонов, А. К. Бастынец, Д. Д. Львов, В. А. Мурашов // Черные металлы. – 2025. – № 6. – С. 16-21.

13. Vanyukov A. V. Plavka v zhidkoy vanne (Smelting in a liquid bath). Moscow: Metallurgiya; 1988.

14. Anameric, B., Kawatra S. K. Direct iron smelting: an overview // Mineral Processing and Extractive Metallurgy Review. – 2007. – Vol. 28. – Pp. 1-22.

15. Нешпоренко Е. Г., Картавцев С. В. Вопросы энергоресурсосбережения при извлечении железа из руд: Монография. – Магнитогорск: ГОУ ВПО «МГТУ», 2007. – 153 с.

16. Hosseinzadeh, Masih, Norollah Kasiri, and Mehran Rezaei. A comprehensive multiscale review of shaft furnace and reformer in direct reduction of iron oxide // Minerals Engineering. – 2025; 222:109123.

17. Beknazarian D. V., Kanevets G. E., Strogonov K. V. Methodological bases of optimization of thermal insulation structures of glass furnaces // Journal of Physics: Conference Series. The Third Conference «Problems of Thermal Physics and Power Engineering. – 2020. – DOI: 10.1088/1742-6596/1683/5/052027.

18. Spreitzer, N., Schenk J. Reduction of Iron Oxides with Hydrogen. A Review // Steel Research International. – 2019. – Vol. 90. – No. 10.

19. Dilmac N., Alsalihi E. A. T. Production of highly metalized direct reduced iron (DRI) in fluidized bed by CO and H2: determination of the kinetic triplet //Metallurgical and Materials Transactions B. – 2025. – Т. 56. – №. 2. – С. 1672-1683.

20. Sun, M., Pang, K., Barati, M., & Meng, X. Hydrogen-Based Reduction Technologies in Low-Carbon Sustainable Ironmaking and Steelmaking: A Review // Journal of Sustainable Metallurgy. – 2024; 10(1):10-25.

21. Pashchenko, D. Effect of the geometric dimensionality of computational domain on the results of CFD modeling of steam methane reforming // International Journal of Hydrogen Energy. – 2018. – Vol. 43, No. 18. – Pp. 8662-8673. – DOI: 10.1016/j.ijhydene.2018.03.183.

22. Патент № 1401241 А1 СССР, C10B 39/02. Вращающаяся трубчатая печь для термической обработки сыпучих материалов № 4107847: заявл. 24.06.1986: опубл. 07.06.1988 / М. С. Баранов, Ю. С. Жуков, Н. Г. Коршунова, М. Г. Ладыгичев, В. Я. Рехтер, Л. К. Рябов; заявитель Всесоюзный научно-исследовательский институт металлургической теплотехники.

23. Romenets, V. A., Galkin, V. I., Fedorova, A. A., Valavin, V. S., Pokhvisnev, Yu. V., Makeev, S. A. The Romelt process. – Moscow: MISIS: Ore and Metals, 2005. – 399 p.

24. Small capacity steam turbines (K 19 35). – URL: (Accessed: 07.10.2025).

25. Юсупова Г. Х. Пути решений экологических проблем производства ЭФК // Вестник науки и образования. – 2020. – №. 10-2 (88). – С. 22-24.

26. Матюхин В. И., Гольцев В. А. Журавлёв С. Я., Дудко В. А. Использование энергии акустического поля для снижения выноса пыли из рабочего пространства печи Ванюкова // Известия вузов. Цветная металлургия. – 2017. – №. 4. – С. 4-11.27. Строгонов, К. В. Определение оптимального состава железорудных материалов для реактора жидкофазного восстановления / Строгонов К. В., Львов Д. Д., Бастынец А. К., Мурашов В. А. // Металлург. – 2025. – № 8. – С. 98-105.

27. Strogonov K. V., Lvov D. D., Murashov V. A., Bastynets A. K., Petelin A. L., Dyudina O. V. Reduction of iron-containing materials by carbon-hydrogen mixture in a liquid-phase reactor // Alternative Energy and Ecology (ISJAEE). – 2024; (4):99-111. (In Russ.) https://doi.org/10.15518/isjaee.2024.04.099-111.

28. Strogonov K. V., Murashov V. A., Kozyrev H. M., Bastynets A. K., Lvov D. D., Bezberda A. A. Experiment on direct liquid-phase reduction of iron and production of steel by carbon-hydrogen mixture // Alternative Energy and Ecology (ISJAEE). – 2025; (4):175-185.

29. Steel degassing in continuous steel melting units / Дегазация стали в сталеплавильных агрегатах непрерывного действия / Murashov, V. A., Strogonov, K. V., Borisov, A. A., Lvov, D. D. // Bulletin of the Tomsk Polytechnic University, Geo Assets Engineering. – 2024; 335(1):140-147.


Review

For citations:


Strogonov K.V., Shalygin N.A., Lvov D.D., Murashov V.A., Sychev A.D. The general plan of the metallurgical enterprise based on the technology of liquid phase reduction of iron. Alternative Energy and Ecology (ISJAEE). 2026;(1):195-211. (In Russ.) https://doi.org/10.15518/isjaee.2026.01.195-211

Views: 78

JATS XML

ISSN 1608-8298 (Print)